DocScrutinizer05 changed the topic of #qi-hardware to: Copyleft hardware - http://qi-hardware.com | hardware hackers join here to discuss Ben NanoNote, atben / atusb 802.15.4 wireless, and other community driven hw projects | public logging at http://en.qi-hardware.com/irclogs and http://irclog.whitequark.org/qi-hardware
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<whitequark> wpwrak: so I switched to ferric chloride
<whitequark> as expected, it is *much* easier to work with than persulphate
<wpwrak> well, it probably etches faster but it's a dirty mess
<wpwrak> but now that you've mastered your fear of chloride, you can make the step to HCl. of course, you'll spend the rest of the week kicking yourself that you haven't chosen that from the start :)
<whitequark> it's not a dirty mess
<whitequark> I mean, why is it?
<whitequark> I put the PCB into a polypropylene box (mildly hydrophobic), put stirring stick inside, close it, put it on top of my magnetic stirrer, turn it on.
<whitequark> take it out 20 min later
<wpwrak> you don't find FeCl messy ? all the black sludge and such ? and that you have to heat the whole mess ?
<whitequark> heat?
<whitequark> I don't heat it
<whitequark> black sludge? um, where?
<wpwrak> are you sure you got FeCl ? :)
<wpwrak> a red-brown liquid
<whitequark> FeCl3·6H2O
<whitequark> yes
<wpwrak> not very transparent
<whitequark> I made a 50% solution
<wpwrak> add copper and you get black sediment. after just a bit of etching, the black goo dominates and you can't see anything
<whitequark> oh, I solve that simply
<whitequark> the box is transparent. I illuminate it from the bottom
<whitequark> when the copper etches away, traces are visible on the bright background
<wpwrak> ;-)
<wpwrak> just try HCl and you'll finally know true happiness ;-)
<whitequark> ha! now *that* is a mess, corroding everything in sight
<whitequark> and I never feared chloride, I *started* with FeCl3
<whitequark> and if I even wanted to switch, I'd spend the rest of the week trying to smuggle HCl somewhere
<wpwrak> (corrode) you don't have to use it to mark your territory ;-)
<wpwrak> and wasn't the reaction: 1 bottle vodka + some rubles = 1 bottle HCl ? :)
<whitequark> I'm not good at bribing people
<whitequark> (╯°□°)╯︵ ┻━┻ what the fuck is up with this, I do not understand
<whitequark> I can't *quite* combine the holes in the PCB and the printed negative
<whitequark> either the CNC or the printer is broken
<whitequark> it's within tolerances, i.e. the board will be fine, but it tickles my OCD
<wpwrak> it's not a bribe. it's sharing vodka with a friend. a friend who does you a friendly favour.
<whitequark> -_-'
<wpwrak> if you bring two bottles, you can drink together. on your friendship :)
<whitequark> hm, seems like I kinda overpowered my UV leds
<whitequark> earlier I needed 180s of exposure, with the current I have set now it's 20...
* whitequark shrugs
<whitequark> it's even convenient.
<wpwrak> how close to burning up are they ? :)
<whitequark> well, in theory they're rated at 3W. I put in 5.6W
<whitequark> and since I turn them on just for 20s it's not really bad
<whitequark> wow, the solder mask not only doesn't develop, it's basically solid
<whitequark> I belatedly admit this may have been a slight overkill
<whitequark> I should rather expose it for like two seconds at this power
<whitequark> I mean, it's solid enough on *non*exposed areas that it takes significant force to puncture it at the places where it simply covers a hole
<whitequark> you could probably not take it off from exposed areas with a jackhammer
<whitequark> ... oh. no. I'm a moron
<whitequark> I didn't take off the PTFE protective film on the top
<wpwrak> ;-))
<whitequark> hrm. I think my tinning solution got bad
<whitequark> it was yellow. now it's white.
<whitequark> also, it doesn't work.
* whitequark shakes the solution wildly
<whitequark> now it seems to work...
* whitequark wonders if this is even going to work: http://i.imgur.com/jz26wdq.png
<whitequark> seems too simple to fuck it up, but who knows
<whitequark> hmm, I think I know what the unidentified "tin salt" is
<whitequark> it contains sulphur, though I'm not sure in which oxidation state. there's also a reducing agent in the solution, so anything could go to H2S
<whitequark> wow, that book looks like something I want to get
<whitequark> it also explains through-hole plating!
<wpwrak> hmm, shouldn't there be a diode across the relays ?
<wpwrak> "simple and quick" ... a CNC machine :)
<whitequark> quick? sure
<whitequark> simple? depends on your definition of "simple"
<wpwrak> what, no silk screen ? and where's the stencil ? :)
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<whitequark> stencil? I have a process for stencils, but this is through-hole
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<whitequark> and no, no silk-screen yet. I even have the UV paint ready, but not the mesh yet
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<wpwrak> and i hope you have either a few spare transistors or are adding that diode :)
<whitequark> oh, crap, diodes on relay coils
<whitequark> grmbl, wonder whether I have some spare diodes
<whitequark> I have so many curious things stashed under the ceiling. for example, handcuffs
<wpwrak> the mistress will be pleased
<whitequark> they appear to be the sex shop kind, yes
<whitequark> I wonder why the hell do I have them
<wpwrak> maybe it has something to do with that night you don't quite remember, but after you somehow got out off the cuffs, you stepped on an empty vodka bottle on the floor and almost broke your neck ?
<whitequark> grmbl. no diodes. I swear I had some 1n4148's
<whitequark> well but I do have a dozen of transistors, so... let's plug it in and see what happens :]
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<whitequark> ugh, doesn't work at all
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<whitequark> *facedesk*
<whitequark> I used a conveniently placed 24V tap on the board
<whitequark> however it turns out that the chinese used *one* halfperiod of input 18Vac to power the control board and *other* halfperiod to power the fan (which is what the tap was for)
<whitequark> since I no longer power it with ac... yeah
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<whitequark> wpwrak: uhhh, wtf
<whitequark> it kind of works now, by which I mean... it switches on and stays on
<whitequark> until I power cycle it
<whitequark> why
<whitequark> ...
<whitequark> the BE voltage is .6V somehow (the base is floating in air) and the CE voltage is 8V
<whitequark> why
<whitequark> it's almost exactly BC547's BE on voltage. no wonder it remains in some indefinite state
<whitequark> hm, if I short base to ground, the CE voltage actually rises. wat?
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<nicksydney> Hackers: the Internet's immune system -- https://www.youtube.com/watch?v=erCAp_Bd0AQ#t=100 .... oh yeah !
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<wpwrak> damn. how i sometimes wish to have one of those ultra high-res 27" monitors ...
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<DocScrutinizer05> C-B diode semi-fried by relay recoil already
<DocScrutinizer05> never switch inductive load without a clamp diode
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<wpwrak> especially not with a transistor :)
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<DocScrutinizer05> BC547 V(CEO)=45V abs max
<DocScrutinizer05> adding a capacitor of maybe 1uF to B-E would be the only viable alternative
<DocScrutinizer05> but really a poor alternative
<wpwrak> i think the "good" circuits have both
<DocScrutinizer05> BC547 V(CBO)=50V - maybe use C-B diode for clamp, when you got so many of those BC547 ?
<DocScrutinizer05> V(BE(on))=0.66V
<DocScrutinizer05> breaktrough/leakage on C-B diode makes transistor open up at 66mV and thus Vcollector goes down. Nice feedback
<DocScrutinizer05> you managed to tune the BC547 from a V(CE) of 45V to 8V
<wpwrak> the circuit designer's companion suggests: diode or zener or RC
<DocScrutinizer05> RC snubber, sure
<DocScrutinizer05> or clamp diode
<DocScrutinizer05> or Zener, HAHAHA
<DocScrutinizer05> maybe when you got surplus zeners
<DocScrutinizer05> B-E capacitor is a usual means to stretch rise/fall times
<wpwrak> zener for preventing the switch to get kicked below the rail
<wpwrak> .. which is often undesirable :)
<DocScrutinizer05> downside of stretching slew rate is increased power dissipation in transistor
<DocScrutinizer05> benefit is better EMI characteristics of your whole circuit
<DocScrutinizer05> so yes, usually you want both: clamp diode and a maybe 10..100nF capacitor, depending on your needed slew rate
<DocScrutinizer05> for a relay you can use 10uF even
<DocScrutinizer05> unless that fries your transistor
<DocScrutinizer05> with a clamp diode you don't need a Zener when you can make sure your VDD is << V(CE) + V(fwd) of clamp diode
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