Topic for #homecmos is now Homebrew CMOS and MEMS foundry design | http://code.google.com/p/homecmos/ | Logs: http://en.qi-hardware.com/homecmos-logs/
<Sync_> what's so bad about it, once it's gone it's gone
<Sync_> use it while we can
<Sync_> huh 10" conflat blanks are ... spendy
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<diginet> because we lose a tonne of things like MRIs, particle accelerators, cryogenics in general, etc
<Sync_> I guess there will be an effort to make better superconducting magnets that work at LN2 temperatures
<diginet> it's not the critical temperature that is the issue, the superconductors which need LHe have a much higher critical field, and also have much better mechanical properties
<Sync_> yes, but that is just an engineering problem ;)
<diginet> the latter yes, but not the former
<diginet> although, one potential option could be MgB2, which only needs LH2
<Sync_> I guess if we really run out sensors will have improved
<Sync_> we're currently also making a mass spec for breathing air
<Sync_> to detect trace acetone
<diginet> azonenberg: are you around?
<Sync_> which appears in a few ppm just before you have a sugar shock or epileptic seizure
<diginet> I was wondering, what is the DPI on photomasks generally? Because I wondering, would FLCDs work as a sort of digital photomask? They have ridiculously high pixel density
<Sync_> but the vacuum system is the main problem
<Sync_> good question diginet
<diginet> if an FLCD could work as a photomask, that would be my number one choice, if not, then e-beam
<Sync_> ebeam would be mine because that is pretty easy to make
<diginet> sure, but vacuum
<diginet> then again, the mask is just PMMA in a solvent, which is absurdly cheap/simple/safe
<Sync_> vacuum is easy
<diginet> is it though? you need a pretty hard vacuum for e beam
<Sync_> yeah but getting in the 10^-7mbar range is not too bad
<Sync_> which is acceptable for ebeam
<diginet> well, you can cannibalize a rotary vane from an old fridge for the first stage, and an ion beam pump might be DIYable
<Sync_> not really
<Sync_> that will not be sufficient
<diginet> I don't know enough about them, but I wonder if a turbomolecular pump could be made from a turbocharger for a car
<Sync_> just get a two stage rotary and a turbo
<diginet> turbos at least $5k
<diginet> I don't call that DIYable, at all
<diginet> and they're insanely fragile and tempermental
<Sync_> then why do I have 7 rotaries and 2 turbos?
<Sync_> somewhere there should also be a tsp and an ion pump
<diginet> you do?
<Sync_> yes
<diginet> where did you get them?
<Sync_> mostly ebay
<Sync_> or fron work
<Sync_> ~from even
<diginet> how much?
<Sync_> my first rotary turbo set was 450€
<diginet> hmm
<diginet> still pricey though
<Sync_> thinking about getting a cryo pump
<diginet> cryo pumps could be DIYed I think
<diginet> it's just a stirling engine in reverse
<Sync_> yes
<Sync_> but it is quite a challenge to get it working at 12K
<Sync_> it is easier just to buy one
<Sync_> nobody said it would be cheap but it is not really expensive
<diginet> do rotaries have oil?
<Sync_> yes
<Sync_> they have to
<diginet> are there any oil-less first stage pumps?
<Sync_> yes membrane pumps
<Sync_> why do you want to go oilless?
<Sync_> the problem with membrane forepumps is low throughput and the turbo needs to be a modern hybrid one
<diginet> because oil creates a lot of problems
<diginet> what about sorption pumps? they seem rather simple
<Sync_> yes but you need to have access to ln2
<Sync_> oil isn't too much of a problem
<diginet> LN2 isn't either
<Sync_> yeah but you need a supply of it
<diginet> LN2 is cheaper than water
<Sync_> oil just sits in the pump
<diginet> I'm building an air liquefaction machine
<diginet> the problem is when it gets into the chamber, which is especially a problem for semiconductors
<Sync_> yes for ultra modern devices and mass production it is an issue
<Sync_> but not for a hobbyist or research
<Sync_> two of our evap chambers are oil pumped and it is all good
<Sync_> I'd have a scroll pump here just in case tho
<diginet> yeah, those are cool
<Sync_> again, you complain about vacuum being expensive and then complain about the cheapest way to get there by using oil sealed rotaries...
<Sync_> it is much less a problem than one would think
<Sync_> you can even inject nitrogen into the forepump line to keep it at an elevated pressure
<diginet> sorry, I didn't mean to complain, :P
<Sync_> what approach are you using for your liquifier?
<diginet> hampson-linde cycle, with pre-cooling
<diginet> it's not the most efficient, but it's not so bad
<Sync_> ah lame
<diginet> why do you say that?
<Sync_> because that's the easy way
<diginet> what would you propose using then? reverse-brayton?
<Sync_> I bought a high pressure compressor for that but then changed my mind, an autocascading precooler is just easier
<Sync_> but that project is on ice since I just can open the ln2 tap at work
<diginet> hmm, is a cascade cooler more efficient?
<Sync_> that really depends
<diginet> but you say cascade is easier?
<Sync_> we have a small ln2 generator in one lab because getting a ln2 line installed is too expensive and it uses a cascade
<Sync_> well, you only have to get the gas mix right
<Sync_> which is not too bad
<diginet> I guess that makes sense considering there is no compressor (the compressor is definitely expensive)
<Sync_> yes no dicking around with high pressure air too
<diginet> indeed
<diginet> one thing I've considered is starting it off with a membrane to at least eliminate some of the O2, I'd rather not have to deal with LOX
<Sync_> lox is fun
<Sync_> it is also blue :D
<diginet> sure, but it's explosive and dangerous
<diginet> but it is pretty, no denying that
<Sync_> it is only supporting combustion very well so just keep it away from combustibles
<Sync_> it is also quite magnetic
<Sync_> which is also fun to demonstrate
<diginet> yes! I've seen that before, well, diamagnetic technically
<Sync_> yeah
<Sync_> you can have very good fun burning things quite fast with lox
<diginet> this is insane, but what I really want is some DIY Ar
<diginet> that stuff is pricey (even though it shouldn't be)
<Sync_> huh
<Sync_> 20l bottle refill is around 40€
<Sync_> which is quite good
<diginet> that's almost $70, not cheap IMO
<Sync_> ???
<Sync_> you're getting a gas, known to be oil free, 4 9s or better in quality
<Sync_> I mean really, that's cheaper than you could do it
<diginet> I don't need 4N though
<Sync_> what do you want to use it for?
<diginet> glovebox
<diginet> problem is purge and fill means I need several times the volume of the chamber for one session
<Sync_> use a load lock
<Sync_> a 50l bottle of n2 would probably be the easiest
<Sync_> yeah 50l n2 is +-50€ per fill
<Sync_> for a continious application that'd be quite a lot but then n2 concentrators are quite spendy
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<azonenberg> diginet: For SEM coating you can sputter/evaporate almost anything
<azonenberg> sputtered Au can be done with a less high vacuum and cheaper equipment
<azonenberg> as with sputtered Pt
<azonenberg> with deeper vacuum you can evaporate C but that doesnt work well on samples with complex topography
<nmz787> diginet: what's an FLCD?
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<B0101> azonenberg: do you test your wafer conductivity when you get them?
<azonenberg> B0101: I have not done any semiconductor work per se
<azonenberg> so i've never needed to
<azonenberg> all of my fab to date has been purely mechanical
<azonenberg> lithography testing, MEMS, etc
<B0101> oh
<azonenberg> That way i dont care about metal contamination ;)
<B0101> hehehe
<B0101> I may sound crazy, but do you think you can grow oxide layers using a normal oven?
<B0101> I want to pump steam into a normal oven, but I think it will be a slower process than if I were to use a kiln at temperatures above 1000 deg C, am I right?
<azonenberg> It's exponential
<azonenberg> You will get oxide growth even at room temperature
<azonenberg> But it wont be usefully fast below 600C or so
<azonenberg> I would suggest you look into spin-on glass if you want to avoid thermal oxidation
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<diginet> FLCD is ferrofluid liquid crystal display
<diginet> so I've been working on an intersting-ish side project, basically, DIY e-paper
<azonenberg> ooh
<azonenberg> how far have you gotten?
<diginet> pretty far actually
<diginet> it is surprisingly simple
<diginet> it uses electrochromism instead of electrophoresis
<diginet> prussian blue pigment sandwich between ZnO:Al coated glass (patterned of course)
<azonenberg> I guess the low resolution but cheap option
<diginet> or PEDOT
<azonenberg> would be thermochromism :P
<diginet> heh
<azonenberg> nice little grid of heating elements
<azonenberg> backing a thermochromic dye on a plate
<azonenberg> refresh rates on the order of 0.5 Hz
<azonenberg> massive power consumption
<azonenberg> resolution of 0.5cm or so
<diginet> well prussian blue is insanely cheap, and PEDOT and/or ZnO:Al are as well
<azonenberg> Sounds interesting
<azonenberg> Why ZnO/Al instead of ITO?
<diginet> because ITO is stupidly pricy
<diginet> and I prefer to use sustainable materials
<azonenberg> Hmm, how about like sputtered Au or something
<azonenberg> a few nm of it cant be that expensive
<diginet> wouldn't work, too thin
<diginet> thus too high resistivity
<azonenberg> As in, to be thick enough to have good resistivity it'd be opaque?
<diginet> yeah
<azonenberg> Hmm
<diginet> AZO is already in use though, it's much more common in the solar cell industry
<azonenberg> I see
<diginet> the only problem is that it needs a moisture barrier because it is more susceptible to atmospheric water vapour than ITO
<azonenberg> Yeah, i was just reading that
<diginet> seriously though, ITO is a thorn in the side of the display industry
<azonenberg> How about just spin-on glass?
<diginet> yeah, or acrylic or whatever
<azonenberg> Well i was thinking
<azonenberg> ZnO/Al film
<azonenberg> pattern it
<azonenberg> coat the whole surface with a transparent insulator of some sort, say SOG or reactive sputtered SiO2
<azonenberg> Then etch windows in the glass where you want "bond pads"
<azonenberg> and put down, say, a thick aluminum or copper layer
<diginet> I think what is often used is PEDOT, which is of course also conductive, and protects it (where you need contact with the electrolyte)
<diginet> PEDOT:PSS is interesting, very easy to make, the problem is it only has about 1/10 the conductivity as ITO
<diginet> that being said, electrochromics are bistable, so maybe it doesn't matter
<diginet> you know what's cool though? prussian blue is the same pigment used in blueprints/cyanotypes, so this would be literally, "e-blueprints"
<azonenberg> lol
<diginet> e-ink is amusing, because it's /way/ over-engineered
<diginet> there have been much simpler options around for a long time
<diginet> the best part is that the bistability means no need for active matrix
<azonenberg> ooh
<diginet> what I don't understand is, considering how simple this stuff is, why it isn't in use
<azonenberg> well the wiki article suggests that AZO is difficult to etch
<azonenberg> You might want to consider a lift-off process
<azonenberg> Not that those have great resolution either
<azonenberg> How is it normally deposited - sputtering?
<diginet> no, not AZO, i mean electrochromics
<azonenberg> And is that reactive sputtering of an Al/Zn target in Ar+O2?
<azonenberg> oh
<diginet> even using ITO
<diginet> I mean, electrochromics are absurdly simple
<diginet> azonenberg: my preference is sol-gel, which has been demonstrated
<diginet> although I'm still considering PEDOT
<azonenberg> black to transmissive
<azonenberg> 2009
<diginet> interesting
<diginet> uses a PEDOT relative as well
<azonenberg> How about switching speed
<diginet> can be down to 200 milliseconds
<azonenberg> "Recent advancements in modified porous nano-crystalline films have enabled the creation of electrochromic display. The single substrate display structure consists of several stacked porous layers printed on top of each other on a substrate modified with a transparent conductor (such as ITO or PEDOT:PSS)."
<azonenberg> Looks like it's an ongoing research problem
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<Sync_> hmm yeah
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<B0101> Anyone here knows about optics?
<Sync_> just ask
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<B0101> I want to know how to set up a proper system in which take a photomask and shrink the pattern down for exposure
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